From 17th to 20th of January 2016, Red-D-Arc Welderentals will be exhibiting at the SteelFab Mideast Trade Show at the Expo Centre Sharjash in the United Arab Emirates at booth 310, Hall 4.
We will be demonstrating our line of weld automation products at our booth, all of which are manufactured in Europe including our 300-tonne growing line, 10- tonne anti-drift rotator system, hot wire cladding system and much more.
MacAljon, a industrial general contracting firm in the US, has increased the productivity of its thin-wall tank manufacturing operation by more than 50% using the Red-D-Arc RDA MFUB-TW (fit-up bed for thin-wall cans). Fit-up time has been decreased by 20% and the use of spider bracing is no longer required. With no spider bracing to get in the way, a manipulator is now used to perform SAW ID circumference welding which has increased productivity by 30%.
The RDA MFUB-TW system is specially designed for the construction of thin-wall vessels ranging in size from 3 m to 4.7 m in diameter (custom sizes are available). Our patented system is fitted with independently-adjustable vertical-rolls to support, align and compensate for tank non-concentricity when assembling multiple thin-wall sections which eliminates the need for spider bracing.
If you work with vessels that require the use of spider bracing or that have a wall thickness of between 4.8 mm – 9.5 mm contact the Red-D-Arc sales team to learn more about the RDA MFUB-TW and how it can increase the productivity of your thin-wall tank manufacturing operation.
Red-D-Arc UK was recently awarded the contract to supply a fully-automated welding system to the Nuclear Advanced Manufacturing Research Centre (NAMRC), a UK-government funded organization sponsored by several global companies including Rolls-Royce (the lead industrial partner), Areva, Westinghouse, Sheffield Forgemasters and Tata Steel.
The UK government’s Low Carbon Industrial Strategy, initiated in July, 2009, was a commitment to “establish a Nuclear Advanced Manufacturing Research Centre that combines the knowledge, practices and expertise of manufacturing companies with the capability of universities.” Following bids from some of the UK’s leading universities to develop the centre, it was announced in December, 2009 that the NAMRC would be managed by the University of Sheffield and The University of Manchester in conjunction with the industrial partners.
NAMRC took possession of its facility in the Advanced Manufacturing Park in October 2011, with an official launch in May 2012. The refurbished Manufacturing Technology Research Laboratory in Manchester also opened in October 2011.
Red-D-Arc supplied and installed a sophisticated, fully-automated system (pictured above) consisting of a 4m x 4m column and boom, a 15-ton positioner complete with slip-rings for heating, a Miller tandem sub-arc head, and a Miller strip-cladding head capable of welding a 90mm strip. All this equipment is controlled and programmed through a touch-screen PLC control system that Red-D-Arc supplied. All the equipment (except for the Miller welding equipment ) was manufactured by Key Plant, our new partner for PMT/Weld Automation products and services. The successful fulfillment of this order puts Red-D-Arc in a strong position to offer additional weld-automation equipment packages to other companies who will be investing in the UK nuclear-build programme. If you would like further information about this project, please contact Ross McCrorie at firstname.lastname@example.org
Red-D-Arc UK was recently awarded the contract to supply a fully-automated welding system to QA Weldetch, a UK company which is a large subcontractor to companies involved in the manufacture of subsea components, these companies being FMC, Cooper Cameron’s, GE, Aker etc.. This system was designed to clad pipe up to a maximum length of 6.5 meters and to a minimum diameter of 125mm.
Red-D-Arc UK was invited into the customer’s facility to measure the facility so that the customer could clad the maximum length of pipe that their facility would physically allow. Our engineers visited the site then provided the customer with the GA, showing what RDA’s design and solution was for them. The system consists of Key Plant – RDA fully automated control system, 7 ton hollow bore head stock, 2 sets of floating pipe supports (to compensate for any bend in the pipe), Fronius welding power sources and Fronius hot wire power sources.
If you require any further information on this system or a vertical hot wire cladding system please contact Ross McCrorie at email@example.com
Red-D-Arc is pleased to announce that we have recently expanded our presence in the United Kingdom by acquiring Hember Limited. Headquartered in Warrington, Lancashire, Hember Limited was established in 1974 as a privately-owned provider of rental welding equipment and associated welding products, and grew to five locations with more than 26 associates throughout the United Kingdom including Bridgend, Barton, West Thurrock, Warrington, and Southampton. The acquisition of Hember expands Red-D-Arc’s presence within the United Kingdom to include more than 40 associates in seven locations, all offering the company’s full line of welding positioners, column and boom sets, turning rolls, and other weld automation products for sale and lease, as well as a range of Red-D-Arc welding products and equipment for both long-term and short-term rentals.
Earlier this year, Red-D-Arc delivered several of our MIG/MAG 4-pak and 6-pak multi-operator welding packages to Heerema Fabrication (HFG) for their yards in Zwijndrecht and Flushing, Holland. HFG manufactures complex steel structures for use in the offshore oil and gas industry.
In addition to maintaining high-quality welding standards, HFG was able to increase both worker productivity and safety by employing Red-D-Arc’s multi-operator packs for the welding processes at their fabrication yards. The packs include six welding power sources and wire feeders with gas lines to accommodate up to six individual welders – and each welder has his own 115VAC power supply as well as an airline that provides filtered breathing air to the welder’s helmet. All input power, shielding-gas and breathing-air connections are made via single connections in the pak’s enclosure in order to simplify hook up as well as enhance portability.
“With the multi-packs our operators can get set up faster and start welding immediately. The time savings and increased efficiency easily covers the cost of the packs.”
After receiving their initial order of 6-paks, HFG placed a second order for 4-paks, having recognized the benefits of the system.
Red-D-Arc 4-Pak and 6-Pak MIG/MAG Multi-Operator Welding Packages are available for rent, lease or purchase. Contact Sales to learn more.
Red-D-Arc’s MFUB-TW Modular Fit Up Bed system is specially designed for the construction of thin-wall tanks ranging in size from 10′ to 15′-6″ in diameter. Our patented system is fitted with independently-adjustable vertical-rolls to support, align and compensate for tank non-concentricity when assembling multiple thin-wall sections. There is no need for spider bracing as the system will keep the cans concentric during fit-up and welding.
Each system is supplied with a Motorized Drive Unit (MDU) module connected to up to four Coupled Connection Drive (CCD) modules – depending on the length and number of sections to be joined. The CCD modules are connected to the MDU module by splice couplings and fish-plates at each side of the skid frame so that the wheel drums on all the modules are driven. The system is flexible enough to accommodate various lengths and sections of tanks. The MDU is driven on both wheel drums through a double-reduction heavy-duty worm and wheel gearbox with chain and sprocket through an AC vectored motor.
Each MDU and CCD module is fitted with 4 hydraulic-support-arms (upper link and lower link assemblies) giving 4 points of contact on each side of the work piece along the length of the fabricated tank. Once the tank section is lowered into position on the wheel drums, the support arms, which independently pivot, are moved into position to manipulate the shape of the tank sidewalls. After the tank sections have been welded together, the support arms – which are independently controlled through a solenoid-operated push-button station controlled via hydraulic power pack – can be disengaged and the tank can be removed.
For more information please contact Dale Ward – Director of Automation via email at firstname.lastname@example.org or call 906-774-5411
Research and Markets, a leading market research firm, has released a research report titled Global Welding Equipment Market 2015-2019. The report highlights the growing need for the automation of welding processes. An analyst involved in creating the report commented: “One key trend upcoming in the market is the automation of the welding equipment. There has been a continuous shift from manual to automatic welding in the welding industry in recent years. The need to automate manufacturing processes is one of the major requirements of the Global Welding Equipment market.”
As a leading supplier of weld automation equipment Red-D-Arc is ready to meet the ever evolving needs of the welding industry. We are your one stop shop for sales, lease and rental of welding positioners, column and booms, rotators and other weld automation products, available through our global distribution network. We also design and build bespoke turnkey weld automation packages which can include integrated controls – such as digital touch-screen interfaces and camera systems – for your complete project requirements. Our team of engineers will provide you with weld process recommendations and set up all your equipment for optimized reliability, functionality and productivity.
Learn more about Red-D-Arc Weld Automation products and services.
For more information on the Global Welding Equipment Market 2015-2019 report visit the Research and Markets website.
Red-D-Arc Welderentals has acquired the assets and operations of eKipro Rentals and Grupo Industrial Daymaga, known collectively as “eKipro”. Headquartered in Villahermosa, Tabasco in Mexico, eKipro is a specialty equipment rental and services company.
eKipro’s five locations in Poza Rica, Veracruz; Tampico, Tamaulipas; Salamanca, Guanajuato; Hermosillo, Sonora; and Ciudad del Carmen, Campeche and more than 100 associates joined Red-D-Arc, effective May 1, 2015.
“The acquisition of eKipro will increase Red-D-Arc’s presence in Mexico and strengthen our position in this important area, particularly within Mexico’s energy sector,” said Mitch Imielinski, President of Red-D-Arc Welderentals. “We’re very pleased to welcome our new associates and customers to the Airgas family and look forward to continuing to offer excellent service and an expansive range of products.”