A metal fabrication company located in Charlotte, North Carolina received an order for 300 small I.D. vessels for titanium molds. At the time they were using FCAW and back gouging the inside and outside of the vessels to achieve 100% penetration. On average they were producing 2 vessels per hour with 2 welders.
They reached out to Red-D-Arc to find a faster and more efficient way to produce these vessels. After discussions with Red-D-Arc the fabricator decided to purchase a bespoke submerged arc system.The custom designed system came complete with a small I.D. sub arc welding head mounted on a 9’x9′ column and boom, flux recovery system, NA5R automatic wire feeder, DC600 multi-process welder and 5 ton rotators. The system also included a laser and camera for precise control and monitoring of the submerged arc welding process.
The submerged arc system increased productivity by 250%. They were able to produce 5 cans per hour with half the labor cost. The safety of the work place was also significantly increased for a number of reasons:
• Back gouging was eliminated which in turn reduced the risk of fire
• Rotators replaced manual rotation of the vessels on tables
• Welders no longer had to weld inside the confined space of the vessels
The customer and the Red-D-Arc team were beyond pleased with the results. The customer plans to purchase two more of these systems for future projects.
Submerged arc welding can increase the efficiency and quality of many industrial welding projects regardless of the size or complexity. Red-D-Arc has all the equipment, expertise and experience to provide you with a submerged arc system to fit your needs – available for sale, lease and rent.
Red-D-Arc recently supplied a variety of equipment to a UAE based company that is fabricating pile piping and jackets for the largest offshore wind farm project in the world. The company had to meet a strict time line of only 6 months, and would require a massive amount of welding and weld automation equipment immediately. Through consultation with Red-D-Arc, the customer determined that renting the majority of the equipment would be the most economical option. Red-D-Arc was able to fulfil the customers equipment needs immediately thanks to our vast and diverse fleet of equipment.
This massive order involved equipment and support from Red-D-Arc North America, Red-D-Arc UK and Red-D-Arc Middle East. The order consisted of a variety of welding and weld automation equipment including:
• 23 column and booms with single and tandem submerged arc welders
• 20 submerged arc tractors
• 200 rotators
• 167 jack-up rotators
• 400 CC/CV inverter welders
• 200 FCAW wirefeeders
• 10 Induction Heating Systems
By renting the majority of the equipment the fabrication company avoided the need to invest heavily in specialized equipment and ensured they would meet their deadline. Red-D-Arc works with customers to address their unique challenges and develops specialized solutions. Learn more about customized turnkey packages here.
Red-D-Arc supplied equipment and installation services for a new weld overlay cladding facility in the west of Scotland for one of the leading global distributors of raw material for wellhead and completion equipment to the oil and gas industry. After discussions with the client, Red-D-Arc designed a solution to meet the specific needs of their project. It was determined that the new cladding facility would consist of six Compact Cladding Cells and four Butt Welding Stations.
“We regularly develop specialized solutions alongside our customers…”
Layout of the facility began with our experienced engineers installing the six Red-D-Arc Compact Cladding Cells. Each Compact Cladding Cell consists of an automated system controller, 2m x 1m cross slide, 3 tonne turntable with built-in slip ring for preheating, and a Miller power source. Next, the four Red-D-Arc Butt Welding Stations were installed. Each station consists of an automated system controller; 3m x 3m travelling column and boom; 300mm x 300mm oscillation slide; 3 tonne headstock, 2 travelling support pipe idlers and a Miller power source.
The Red-D-Arc Weld Automation team has extensive experience across diverse sectors of industry. We regularly provide weld process recommendations and develop specialized solutions alongside our customers to address their unique challenges. Red-D-Arc Weld Automation Systems are designed for optimized reliability and productivity, and come complete with installation, onsite training, services and support.