A Red-D-Arc customer based out of the UK was awarded three large offshore wind farm projects …all commencing simultaneously. This manufacturer was comfortable taking on so many large scale, specialized projects because they have a reliable, knowledgeable, tier 1 supplier capable of meeting all of their welding and weld automation equipment needs! Red-D-Arc was able to quickly accommodate all of the welding equipment requirements for the project, providing more than 150 welders and a variety of weld automation equipment. The equipment consisted of multi-operator welding paks, diesel welders, advanced power sources, wire feeders, submerged arc welding packages, and rotators.
Two Red-D-Arc technicians were assigned to the facility to install, service and maintain the equipment to minimize downtime. The facility allocated a permanent workshop and storage container for back-up equipment which could be used to quickly replace any equipment as necessary. With Red-D-Arc’s support, the customer was able to work on all three projects simultaneously and avoid lost time due to equipment breakdowns.
Red-D-Arc recently supplied a variety of equipment to a UAE based company that is fabricating pile piping and jackets for the largest offshore wind farm project in the world. The company had to meet a strict time line of only 6 months, and would require a massive amount of welding and weld automation equipment immediately. Through consultation with Red-D-Arc, the customer determined that renting the majority of the equipment would be the most economical option. Red-D-Arc was able to fulfil the customers equipment needs immediately thanks to our vast and diverse fleet of equipment.
This massive order involved equipment and support from Red-D-Arc North America, Red-D-Arc UK and Red-D-Arc Middle East. The order consisted of a variety of welding and weld automation equipment including:
• 23 column and booms with single and tandem submerged arc welders
• 20 submerged arc tractors
• 200 rotators
• 167 jack-up rotators
• 400 CC/CV inverter welders
• 200 FCAW wirefeeders
• 10 Induction Heating Systems
By renting the majority of the equipment the fabrication company avoided the need to invest heavily in specialized equipment and ensured they would meet their deadline. Red-D-Arc works with customers to address their unique challenges and develops specialized solutions. Learn more about customized turnkey packages here.
Red-D-Arc contributed several Growing Line Systems to be used in the production of wind tower foundations for a wind farm in the Adriatic Sea. In addition to the Growing Line Systems, Submerged Arc Welders were supplied along with camera systems that are equipped with a monitor and touch screen for optimal control of functions. Red-D-Arc equipment was used because the foundations must be long and strong to withstand the depth of the Adriatic Sea.
To learn more about Red-D-Arc Growing Lines and Fit Up Stations watch our video: reddarc.uk/videos
Red-D-Arc delivered three submerged arc systems to a construction company from Willebroek (Belgium) which has acquired a record contract for the construction of foundation structures to be used in an offshore wind farm close to the German-Dutch border. The Red-D-Arc column and booms are 7 m x 7 m and are equipped with a double wire system powered by the ESAB 1250 for welding 4 mm cored wire. In addition, each of the column and booms included a seam tracking system and flux recovery unit. Thanks to the advanced electronics and touch screen interface controls the turnkey systems each require only a single operator.
Red-D-Arc will be supplying the Niagara Wind Farm Project with 77 rental power generators to service the construction of new wind turbines. Once completed, the Niagara Region Wind Farm will be one of the largest in North America and will supply residents of Ontario Canada with an additional 230 Mega Watts of wind energy. Red-D-Arc developed a custom power distribution panel to meet the specific onsite needs of the builder. This is another example of how Red-D-Arc employees create solutions that help our clients reach their goals. Red-D-Arc is recognized internationally as a leading provider of welding and weld automation rental equipment and we continue to expand our fleet of rental power generators, light towers and other welding-related specialty equipment.